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CL515 BB Lock Installation Guide |
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1
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Front Plate and handle x 2 |
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2
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Neoprene seals x 2
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3
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Spindles :
a) RED and BLUE tipped spindles
b) Butterfly spindle
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4
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Fixing bolts x 2 (1 x spare)
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5
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Spare code tumblers x 2
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6
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Tweezers for code changing
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7
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Allen keys x 2
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8
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Mortice latch, strike & 4 screws
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9
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Latch support post
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Tools Required
- Power Drill
- Drill bit 1" and 1/2" (inches)
- Philips screwdriver
- Hammer / mallet
- Chisel 1" (inches)
- Stanley knife
- Adhesive tape, pencil, bradawl, tape measure
Check operation of the coded front plate
Note the slotted turn within the bottom left hand button. If the slot is in the vertical position it signifies that a code is needed each time to operate the lever handle.
Enter the code from the code card provided in the box, the lever handle should turn fully to 80 degrees, and then spring back to horizontal.
Enter the code again, turn the slot to the horizontal position and the lock will be in code-free access mode.
Return the slot to the vertical position and after one further free turn of the handle the lock will be in code control mode again.
Turn the front plate over and note that the red tipped tumblers inside correspond to the code.
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The code may be entered in any sequence, i.e. 1370 may be entered as 3710 or any other sequence of those numbers. There are a total of 1,023 codes available, any of which may be entered in any order.
If you intend to change the code you should do it, if convenient, before installing the lock – see the Code Change instructions.
The CL515 model has a tubular, deadlocking, mortice latch and may be used as a new installation on a door, or where an existing latch is to be replaced.
1. Lightly mark a height line on the edge and both faces of the door, and on the door jamb, to indicate the top of the lock when fitted. Crease the template along the dotted line, and tape it to the door with the top in line with the height line. Mark the 1" (inches) and the 1 1/8" (inches) holes. Mark the centre of the door edge on the Centre Line of Latch. Remove the template and apply it to the other side of the door, aligning it accurately with the first Centre Line of Latch mark. Mark the 4 holes again.
2. Keeping the drill level and square to the door, drill a 1 3/8" (inches) hole to accept the latch.
3. Keeping the drill level and square to the door, drill the 1/2" (inches) and 1 1/8" (inches) holes from both sides of the door to increase accuracy and to avoid splintering out the door face |
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4. Put the latch into the hole and, holding it square to the door edge, draw around the faceplate. Remove the latch and score the outline with a Stanley knife to avoid splitting and chiselling, chisel a rebate to allow the latch to fit flush to the surface.
5. Fix the latch with the wood screws, with the bevel towards the door frame.
6. Fitting the strike plate. Please Note: The plunger beside the latchbolt deadlocks it, to protect against manipulation or ‘shimmering’. The strike plate must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed, even if it is slammed shut. Position the strike plate on the door frame so that it lines up with the flat of the latchbolt and NOT the plunger. Mark the positions of the fixing screws, and draw around the aperture of the strike plate. Chisel out the aperture 37/64" (inches) deep to receive the latchbolt. Fix the strike plate to the surface of the frame using only the top fixing screw. Gently close the door and check that the latchbolt enters the aperture easily, and is held without too much ‘play’. When satisfied, draw around the outline of the strike plate, remove it and cut a rebate to enable the faceplate to lie flush with the surface. Re-fix the strike plate using both screws.
7. Check that the lever handles are correctly fitted for the hand of door. To change the hand of a lever handle, loosed the grub screw with the small Allen key, reverse the lever handle and fully tighten the grub screw.
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10. Cut two of the black socket head bolts to the required length for your door. Approximate overall length should be door thickness plus 1" (inches) to allow about 3/8" (inches) of threaded bolt to enter the outside plate.
11. Apply the front and back plates, with the neoprene seals in position, against the door, over the protruding ends of the spindle.
12. Fix the two plates together using the socket head bolts, starting with the top fixing. Ensure that the two plates are truly vertical and then tighten the bolts using the ‘T’ shaped Allen key. Do not use excessive force.
13. Before closing the door, enter the code and ensure that the latchbolt will retract when the lever handle is depressed. Now check the operation of the inside lever handle. If there is any binding of the handles or latch then loosen the bolts slightly and reposition the plates slightly until the correct position is found, and then re-tighten the bolts.
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CL515 BB Lock Installation Guide
